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China best CV Axle for CZPT Accent III (MC) 48t Auto Parts 49500-1r610 axle shaft

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Product Description

Our compay always insists high-quality standard producing and continually improve ourselves since the very beginning of company’s establishment, we always contribute to make perfect combination of equipment and technology, made the high stable quality. 

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Company Profile

ZheJiang CZPT Macinery equipments is a new developing manufacturing company with 7M$ capital. Producing Auto parts production lines. As well we have 15 years of exporting auto parts for Japanese and Korean automotive products. As after market supplies. Our main products are SHOCK ABSORBING, POWER STEERING SYSTEMS, SUSPENSION, CV AXLE, CV JONTS, and AUTO LIGHTS. We have our own brands and we do customize brand for customers requirements. Our products are produced under quality control team. Two advantage we offer; Genuine parts quality and After market price best value parts. Our products has 98% warranty for 1 year form date of use. Some items are warranty per KM 98% means we accept a claim if the damaged parts more then 2% of the quantity up to manufacturing fault for After Sales Service We have different solutions for different customers. Our company is sincerely willing to cooperate with enterprises from all over the world in order to realize a CZPT situation since the trend of economic globalization has developed with an irresistible force.

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FAQ

1.Are you a factory or a trading company ?
    We are a factory and trading company at the same time.
2.Where is your company located ? How can I visit there ?
    Our company is located in HangZhou, all clients, from home and abroad, are warmly welcomed to visit us .
3.How about the quality of the products ?
    Our products are of high quality and we have registered and reputable brands.
4.What’s the MOQ for each items ?
    50 pieces.
5.Could we supply samples ?
    We offer samples,but the samples should be paid.
6.What’s the delivery time ?
    15-20 working days
7.What’s our shipping ways ?
     We can provide different types of shipping such as sea, air, and land.

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After-sales Service: 1 Year
Condition: New
Color: Black
Certification: ISO, IATF-16949
Type: CV Axle
Application Brand: Hyundai
Customization:
Available

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Customized Request

axle

What is the role of axles in electric vehicles, and how do they differ from traditional axles?

Electric vehicles (EVs) have unique requirements when it comes to their drivetrain systems, including the axles. The role of axles in EVs is similar to traditional vehicles, but there are some key differences. Here’s a detailed explanation of the role of axles in electric vehicles and how they differ from traditional axles:

Role of Axles in Electric Vehicles:

The primary role of axles in electric vehicles is to transmit torque from the electric motor(s) to the wheels, enabling vehicle propulsion. The axles connect the motor(s) to the wheels and provide support for the weight of the vehicle. Axles are responsible for transferring the rotational force generated by the electric motor(s) to the wheels, allowing the vehicle to move forward or backward.

In electric vehicles, the axles are an integral part of the drivetrain system, which typically includes an electric motor(s), power electronics, and a battery pack. The axles play a crucial role in ensuring efficient power transfer and delivering the desired performance and handling characteristics of the vehicle.

Differences from Traditional Axles:

While the fundamental role of axles in electric vehicles is the same as in traditional vehicles, there are some notable differences due to the unique characteristics of electric propulsion systems:

1. Integration with Electric Motors: In electric vehicles, the axles are often integrated with the electric motors. This means that the motor(s) and axle assembly are combined into a single unit, commonly referred to as an “electric axle” or “e-axle.” This integration helps reduce the overall size and weight of the drivetrain system and simplifies installation in the vehicle.

2. High Torque Requirements: Electric motors generate high amounts of torque from the moment they start, providing instant acceleration. As a result, axles in electric vehicles need to handle higher torque loads compared to traditional axles. They are designed to withstand the torque output of the electric motor(s) and efficiently transmit it to the wheels.

3. Regenerative Braking: Electric vehicles often utilize regenerative braking, which converts the vehicle’s kinetic energy into electrical energy and stores it in the battery. The axles in electric vehicles may incorporate systems or components that enable regenerative braking, such as sensors, controllers, and electric brake actuators.

4. Space Optimization: Electric vehicles often have different packaging requirements compared to traditional internal combustion engine vehicles. The axles in electric vehicles are designed to accommodate the space constraints and specific layout of the vehicle, considering the placement of the battery pack, electric motor(s), and other components.

5. Weight Considerations: Electric vehicles strive to optimize weight distribution to enhance efficiency and handling. Axles in electric vehicles may be designed with lightweight materials or innovative construction techniques to minimize weight while maintaining structural integrity and durability.

It’s important to note that the specific design and characteristics of axles in electric vehicles can vary depending on the vehicle manufacturer, drivetrain configuration (e.g., front-wheel drive, rear-wheel drive, all-wheel drive), and other factors. Automotive manufacturers and suppliers continually innovate and develop new axle technologies to meet the evolving demands of electric vehicle propulsion systems.

axle

How do axle ratios impact the performance and fuel efficiency of a vehicle?

The axle ratio of a vehicle plays a crucial role in determining its performance characteristics and fuel efficiency. Here’s a detailed explanation of how axle ratios impact these aspects:

Performance:

The axle ratio refers to the ratio of the number of rotations the driveshaft makes to the number of rotations the axle makes. A lower axle ratio, such as 3.23:1, means the driveshaft rotates 3.23 times for every rotation of the axle, while a higher ratio, like 4.10:1, indicates more driveshaft rotations per axle rotation.

A lower axle ratio, also known as a numerically higher ratio, provides better low-end torque and acceleration. This is because the engine’s power is multiplied as it goes through the gears, resulting in quicker acceleration from a standstill or at lower speeds. Vehicles with lower axle ratios are commonly found in trucks and performance-oriented vehicles where quick acceleration and towing capacity are desired.

On the other hand, a higher axle ratio, or numerically lower ratio, sacrifices some of the low-end torque for higher top-end speed and fuel efficiency. Vehicles with higher axle ratios are typically used in highway driving scenarios where maintaining higher speeds and maximizing fuel efficiency are prioritized.

Fuel Efficiency:

The axle ratio directly affects the engine’s RPM (revolutions per minute) at a given vehicle speed. A lower axle ratio keeps the engine running at higher RPMs, which may result in increased fuel consumption. However, this ratio can provide better towing capabilities and improved off-the-line acceleration.

In contrast, a higher axle ratio allows the engine to operate at lower RPMs during cruising speeds. This can lead to improved fuel efficiency because the engine doesn’t have to work as hard to maintain the desired speed. It’s worth noting that other factors, such as engine efficiency, aerodynamics, and vehicle weight, also influence fuel efficiency.

Manufacturers carefully select the axle ratio based on the vehicle’s intended purpose and desired performance characteristics. Some vehicles may offer multiple axle ratio options to cater to different driving preferences and requirements.

It’s important to consider that changing the axle ratio can have implications on the overall drivetrain system. Modifying the axle ratio can affect the vehicle’s speedometer accuracy, transmission shifting points, and may require recalibration of the engine control unit (ECU) to maintain optimal performance.

As always, for precise information on a specific vehicle’s axle ratio and its impact on performance and fuel efficiency, it is best to consult the vehicle manufacturer’s specifications or consult with automotive experts.

axle

What are the signs of a worn or failing axle, and how can I troubleshoot axle issues?

Identifying the signs of a worn or failing axle is important for maintaining the safety and functionality of your vehicle. Here are some common signs to look out for and troubleshooting steps you can take to diagnose potential axle issues:

  1. Unusual Noises:
  2. If you hear clunking, clicking, or grinding noises coming from the area around the wheels, it could indicate a problem with the axle. These noises may occur during acceleration, deceleration, or when turning. Troubleshoot by listening carefully to the location and timing of the noises to help pinpoint the affected axle.

  3. Vibrations:
  4. A worn or failing axle can cause vibrations that can be felt through the steering wheel, floorboard, or seat. These vibrations may occur at certain speeds or during specific driving conditions. If you experience unusual vibrations, it’s important to investigate the cause, as it could be related to axle problems.

  5. Uneven Tire Wear:
  6. Inspect your tires for uneven wear patterns. Excessive wear on the inner or outer edges of the tires can be an indication of axle issues. Misaligned or damaged axles can cause the tires to tilt, leading to uneven tire wear. Regularly check your tires for signs of wear and take note of any abnormalities.

  7. Difficulty Steering:
  8. A worn or damaged axle can affect steering performance. If you experience difficulty in steering, such as stiffness, looseness, or a feeling of the vehicle pulling to one side, it may be due to axle problems. Pay attention to any changes in steering responsiveness and address them promptly.

  9. Visible Damage or Leaks:
  10. Inspect the axles visually for any signs of damage or leaks. Look for cracks, bends, or visible fluid leaks around the axle boots or seals. Damaged or leaking axles can lead to lubrication loss and accelerated wear. If you notice any visible issues, it’s important to have them inspected and repaired by a qualified mechanic.

  11. Professional Inspection:
  12. If you suspect axle issues but are unsure about the exact cause, it’s advisable to seek a professional inspection. A qualified mechanic can perform a thorough examination of the axles, suspension components, and related systems. They have the expertise and tools to diagnose axle problems accurately and recommend the appropriate repairs.

It’s important to note that troubleshooting axle issues can sometimes be challenging, as symptoms may overlap with other mechanical problems. If you’re uncertain about diagnosing or repairing axle issues on your own, it’s recommended to consult a professional mechanic. They can provide a proper diagnosis, ensure the correct repairs are performed, and help maintain the safety and performance of your vehicle.

China best CV Axle for CZPT Accent III (MC) 48t Auto Parts 49500-1r610   axle shaftChina best CV Axle for CZPT Accent III (MC) 48t Auto Parts 49500-1r610   axle shaft
editor by CX 2024-05-06

China factory Spare Parts Front CV Drive Shaft Axle for CZPT Ranger 3.0 Tdi Mazda Fighter at Mt 07-11 axle cv joint

Product Description

 

Product Description

1.We are manufacturer of cv drive shaft,cv  axle, cv joint and cv boot, we have more than 20-years experience in producing and selling auto parts.
2.We have strict quality control, the quality of our products is very good.
3.We are professional in different market around the world.
4.The reviews our customers given us are very positive, we have confidence in our products.
5.OEM/ODM is available, meet your requirements well.
6.Large warehouse, huge stocks!!! friendly for those customers who want some quantity.
7.Ship products out very fastly, we have stock.

Product Name  Drive shaft Material  42CrMo alloy steel
Car fitment  Ford  Warranty  12 months 
Model  Ranger 3.0 TDI/MAZDA Fighter AT/MT Place of origin  ZHangZhoug, China
year  2007-2011 MOQ 4 PCS
OE number  PP042560/6M34-3B436 Delivery time  1-7 days 
OEM/ODM Yes Brand  GJF
Packing size  72*23.5*23.5 Payment  L/C,T/T,western Union,Cash,PayPal 
Sample service  Depends on the situation of stock  Weight  8.2088KG

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After-sales Service: 12 Months
Condition: New
Axle Number: 1
Application: Car
Certification: ASTM, CE, DIN, ISO
Material: Alloy
Samples:
US$ 42/Piece
1 Piece(Min.Order)

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Customization:
Available

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axle

Are there guidelines for choosing the right axle for towing heavy loads?

When it comes to towing heavy loads, selecting the appropriate axle is crucial for ensuring safe and efficient towing performance. While the specific guidelines may vary depending on the vehicle and towing requirements, there are general considerations to keep in mind when choosing the right axle. Here’s a detailed explanation of the guidelines for selecting the right axle for towing heavy loads:

Gross Axle Weight Rating (GAWR):

One of the primary factors to consider is the Gross Axle Weight Rating (GAWR) provided by the vehicle manufacturer. The GAWR specifies the maximum weight that an axle is designed to support safely. It is essential to ensure that the selected axle’s GAWR is sufficient to handle the anticipated weight of the loaded trailer and any additional cargo or passengers in the towing vehicle. Exceeding the GAWR can lead to axle failure, compromised handling, and safety risks.

Towing Capacity:

Check the towing capacity of your vehicle, which represents the maximum weight that the vehicle is rated to tow. The axle’s capacity should align with the towing capacity to ensure safe and efficient towing. Consider the type and size of the trailer you intend to tow, including its loaded weight, tongue weight, and any weight distribution considerations. The axle should be capable of handling the anticipated load without exceeding its capacity.

Matching Axle and Suspension:

The axle and suspension system work together to support the weight of the vehicle and the trailer being towed. It is important to ensure that the axle and suspension are properly matched to provide adequate support and stability. Consider the type of suspension (leaf springs, coil springs, air suspension) and the axle’s design (solid axle, independent suspension) to ensure compatibility and optimal towing performance.

Braking System:

When towing heavy loads, the braking system plays a critical role in maintaining control and safety. Ensure that the axle is equipped with appropriate brakes that can handle the increased load. Consider the type of brakes, such as electric brakes or hydraulic brakes, and their capacity to provide sufficient stopping power for the combined weight of the towing vehicle and trailer.

Weight Distribution:

Proper weight distribution is essential for safe towing. The axle should be selected based on the anticipated weight distribution between the towing vehicle and the trailer. Consider factors like tongue weight and the use of weight distribution hitches or sway control devices to ensure balanced weight distribution and optimal handling characteristics.

Consult Manufacturer Recommendations:

Always refer to the vehicle manufacturer’s recommendations, specifications, and guidelines when selecting an axle for towing heavy loads. The manufacturer’s guidelines will provide accurate and vehicle-specific information to help you make the right choice. Consult the owner’s manual or contact the manufacturer directly for any specific towing-related recommendations.

It’s important to note that towing requirements and axle specifications can vary depending on the vehicle make and model, as well as regional regulations. It is advisable to consult with automotive experts, such as mechanics or dealerships, who have expertise in towing and can provide specific recommendations based on your vehicle and towing needs.

axle

Can you recommend axle manufacturers known for durability and reliability?

When it comes to choosing axle manufacturers known for durability and reliability, there are several reputable companies in the automotive industry. While individual experiences and preferences may vary, the following axle manufacturers have a track record of producing high-quality products:

1. Dana Holding Corporation: Dana is a well-known manufacturer of axles, drivetrain components, and sealing solutions. They supply axles to various automotive manufacturers and have a reputation for producing durable and reliable products. Dana axles are commonly found in trucks, SUVs, and off-road vehicles.

2. AAM (American Axle & Manufacturing): AAM is a leading manufacturer of driveline and drivetrain components, including axles. They supply axles to both OEMs (Original Equipment Manufacturers) and the aftermarket. AAM axles are known for their durability and are often found in trucks, SUVs, and performance vehicles.

3. GKN Automotive: GKN Automotive is a global supplier of driveline systems, including axles. They have a strong reputation for producing high-quality and reliable axles for a wide range of vehicles. GKN Automotive supplies axles to various automakers and is recognized for their technological advancements in the field.

4. Meritor: Meritor is a manufacturer of axles, brakes, and other drivetrain components for commercial vehicles. They are known for their robust and reliable axle products that cater to heavy-duty applications in the commercial trucking industry.

5. Spicer (Dana Spicer): Spicer, a division of Dana Holding Corporation, specializes in manufacturing drivetrain components, including axles. Spicer axles are widely used in off-road vehicles, trucks, and SUVs. They are known for their durability and ability to withstand demanding off-road conditions.

6. Timken: Timken is a trusted manufacturer of bearings, seals, and other mechanical power transmission products. While they are primarily known for their bearings, they also produce high-quality axle components used in various applications, including automotive axles.

It’s important to note that the availability of specific axle manufacturers may vary depending on the region and the specific vehicle make and model. Additionally, different vehicles may come equipped with axles from different manufacturers as per the OEM’s selection and sourcing decisions.

When considering axle replacements or upgrades, it is advisable to consult with automotive experts, including mechanics or dealerships familiar with your vehicle, to ensure compatibility and make informed decisions based on your specific needs and requirements.

axle

What are the factors to consider when choosing an axle for a custom-built vehicle?

Choosing the right axle for a custom-built vehicle is crucial for ensuring optimal performance, durability, and safety. Here are several key factors to consider when selecting an axle for a custom-built vehicle:

  1. Vehicle Type and Intended Use:
  2. Consider the type of vehicle you are building and its intended use. Factors such as vehicle weight, power output, terrain (on-road or off-road), towing capacity, and payload requirements will influence the axle selection. Off-road vehicles may require axles with higher strength and durability, while performance-oriented vehicles may benefit from axles that can handle increased power and torque.

  3. Axle Type:
  4. Choose the appropriate axle type based on your vehicle’s drivetrain configuration. Common axle types include solid axles (live axles) and independent axles. Solid axles are often used in heavy-duty applications and off-road vehicles due to their robustness and ability to handle high loads. Independent axles offer improved ride quality and handling characteristics but may have lower load-carrying capacities.

  5. Weight Capacity:
  6. Determine the required weight capacity of the axle based on the vehicle’s weight and intended payload. It’s crucial to select an axle that can handle the anticipated loads without exceeding its weight rating. Consider factors such as cargo, passengers, and accessories that may contribute to the overall weight.

  7. Axle Ratio:
  8. Choose an axle ratio that matches your vehicle’s powertrain and desired performance characteristics. The axle ratio affects the torque multiplication between the engine and wheels, influencing acceleration, towing capability, and fuel efficiency. Higher axle ratios provide more torque multiplication for improved low-end power but may sacrifice top-end speed.

  9. Braking System Compatibility:
  10. Ensure that the chosen axle is compatible with your vehicle’s braking system. Consider factors such as the axle’s mounting provisions for brake calipers, rotor size compatibility, and the need for an anti-lock braking system (ABS) if required.

  11. Suspension Compatibility:
  12. Consider the compatibility of the chosen axle with your vehicle’s suspension system. Factors such as axle mounting points, suspension geometry, and overall ride height should be taken into account. Ensure that the axle can be properly integrated with your chosen suspension components and that it provides sufficient ground clearance for your specific application.

  13. Aftermarket Support:
  14. Consider the availability of aftermarket support for the chosen axle. This includes access to replacement parts, upgrade options, and technical expertise. A robust aftermarket support network can be beneficial for future maintenance, repairs, and customization needs.

  15. Budget:
  16. Set a realistic budget for the axle selection, keeping in mind that high-performance or specialized axles may come at a higher cost. Balance your requirements with your budget to find the best axle option that meets your needs without exceeding your financial limitations.

When choosing an axle for a custom-built vehicle, it’s recommended to consult with knowledgeable professionals, experienced builders, or reputable axle manufacturers. They can provide valuable guidance, assist in understanding technical specifications, and help you select the most suitable axle for your specific custom vehicle project.

China factory Spare Parts Front CV Drive Shaft Axle for CZPT Ranger 3.0 Tdi Mazda Fighter at Mt 07-11   axle cv jointChina factory Spare Parts Front CV Drive Shaft Axle for CZPT Ranger 3.0 Tdi Mazda Fighter at Mt 07-11   axle cv joint
editor by CX 2024-04-25

China Professional Starter CNC Machining of Driving Gear Mechanical Parts for Agricultural Machinery New Energy Motor Shaft 7alloy Steel Drive Shaft Rigid Axle with ISO9001 boat trailer axle

Product Description

 

Parameter specifications

 

Certification Shipment Quality material Company System Certification
IATF16949 in time high steel ISO9001

 

Company Profile

HangZhou Xihu (West Lake) Dis. East Port Gear Manufacturing factory is located in Zhoujia Industrial Zone, Hengxi Town, HangZhou, 3km away from Xihu (West Lake) Dis.qian Lake. It focuses on precision gear research, development, production and sales. The factory has obtained ISO9001: 2015 certificate, IATF16949:2016. The main export markets were North America, South America and Europe. Products can be customized and mainly includes: New Energy Motor Shaft, Oil Pump Gear, Agricultural Machinery Gear, Transmission Gear, Electric Vehicle gear, etc. We are sincerely willing to cooperate with enterprises from all over the world. 

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FAQ

Q1:How is the quality of your product?
A:Our product has reliable quality,  high wear life

Q2:Customization process/work flow?
Advisory – Material selection – 2D/3D Drawing – Quotation – Payment – Production – Quality Control – Package – Delivery

Q3: What is your terms of packing?
A:Generally, we pack our goods in wooden cases, If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.

Q4:Price?
A:We will offer competitive price after receiving your drawing

Q5:What is your terms of payment?

A:30% T/T advanced, 70% T/T before shipping

Q6:What is your terms of delivery?
A: FOB

Q7:What drawing software does your company use?
A:CAXA

Q8:Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q9:How about your delivery time?
A:Product can often be delivered within 40-90 days

Q10:Sample?
A:We offer paid sample.If you have sample requirements, please feel free to contact us at any time

Q11:What logistics packaging does your company use?
A:Express for urgent orders. UPS, FedEx, DHL, TNT, EMS.

Q12:Application range?
A:Automotive, medical, automation, agricultural, marine, etc.
 

Q13: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
   2. We respect every customer as our friend and we sincerely do business and make friends with them, 
   no matter where they come from.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Alloy Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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customized version
Customization:
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axle

Are there guidelines for choosing the right axle for towing heavy loads?

When it comes to towing heavy loads, selecting the appropriate axle is crucial for ensuring safe and efficient towing performance. While the specific guidelines may vary depending on the vehicle and towing requirements, there are general considerations to keep in mind when choosing the right axle. Here’s a detailed explanation of the guidelines for selecting the right axle for towing heavy loads:

Gross Axle Weight Rating (GAWR):

One of the primary factors to consider is the Gross Axle Weight Rating (GAWR) provided by the vehicle manufacturer. The GAWR specifies the maximum weight that an axle is designed to support safely. It is essential to ensure that the selected axle’s GAWR is sufficient to handle the anticipated weight of the loaded trailer and any additional cargo or passengers in the towing vehicle. Exceeding the GAWR can lead to axle failure, compromised handling, and safety risks.

Towing Capacity:

Check the towing capacity of your vehicle, which represents the maximum weight that the vehicle is rated to tow. The axle’s capacity should align with the towing capacity to ensure safe and efficient towing. Consider the type and size of the trailer you intend to tow, including its loaded weight, tongue weight, and any weight distribution considerations. The axle should be capable of handling the anticipated load without exceeding its capacity.

Matching Axle and Suspension:

The axle and suspension system work together to support the weight of the vehicle and the trailer being towed. It is important to ensure that the axle and suspension are properly matched to provide adequate support and stability. Consider the type of suspension (leaf springs, coil springs, air suspension) and the axle’s design (solid axle, independent suspension) to ensure compatibility and optimal towing performance.

Braking System:

When towing heavy loads, the braking system plays a critical role in maintaining control and safety. Ensure that the axle is equipped with appropriate brakes that can handle the increased load. Consider the type of brakes, such as electric brakes or hydraulic brakes, and their capacity to provide sufficient stopping power for the combined weight of the towing vehicle and trailer.

Weight Distribution:

Proper weight distribution is essential for safe towing. The axle should be selected based on the anticipated weight distribution between the towing vehicle and the trailer. Consider factors like tongue weight and the use of weight distribution hitches or sway control devices to ensure balanced weight distribution and optimal handling characteristics.

Consult Manufacturer Recommendations:

Always refer to the vehicle manufacturer’s recommendations, specifications, and guidelines when selecting an axle for towing heavy loads. The manufacturer’s guidelines will provide accurate and vehicle-specific information to help you make the right choice. Consult the owner’s manual or contact the manufacturer directly for any specific towing-related recommendations.

It’s important to note that towing requirements and axle specifications can vary depending on the vehicle make and model, as well as regional regulations. It is advisable to consult with automotive experts, such as mechanics or dealerships, who have expertise in towing and can provide specific recommendations based on your vehicle and towing needs.

axle

What are the symptoms of a failing CV joint, and how does it relate to the axle?

A CV (constant velocity) joint is an essential component of the axle assembly in many vehicles. When a CV joint starts to fail, it can exhibit several symptoms that indicate potential problems. Here’s a detailed explanation of the symptoms of a failing CV joint and its relationship to the axle:

Symptoms of a Failing CV Joint:

1. Clicking or popping sounds: One of the most common signs of a failing CV joint is a clicking or popping sound when making turns. This noise usually occurs during tight turns and may indicate worn-out or damaged CV joint bearings.

2. Grease leakage: A failing CV joint may leak grease, which can be seen as dark-colored grease splattered around the CV joint or on the inside of the wheel. Grease leakage is typically caused by a cracked or damaged CV joint boot, which allows the lubricating grease to escape and contaminants to enter.

3. Excessive vibration: A worn-out CV joint can cause vibrations, especially during acceleration. The vibrations may be felt in the steering wheel, floorboards, or even the entire vehicle. These vibrations can become more noticeable as the CV joint deteriorates further.

4. Difficulty in turning: As the CV joint wears out, it may become difficult to turn the vehicle, especially at low speeds or when making sharp turns. This symptom is often accompanied by a clicking or popping sound.

5. Uneven tire wear: A failing CV joint can lead to uneven tire wear. If the CV joint is damaged or worn, it can cause the axle to wobble or vibrate, resulting in uneven tire tread wear. This can be observed by visually inspecting the tires and noticing uneven patterns of wear.

Relationship to the Axle:

The CV joint is an integral part of the axle assembly. It connects the transmission to the wheels and allows smooth power delivery to the wheels while accommodating the up-and-down motion of the suspension. The axle shaft is responsible for transmitting torque from the transmission to the CV joints and ultimately to the wheels.

Axles contain one or more CV joints, depending on the vehicle’s drivetrain configuration. In front-wheel drive vehicles, each front axle typically has two CV joints, one inner and one outer. Rear-wheel drive and all-wheel drive vehicles may have CV joints on both the front and rear axles.

The CV joint consists of a joint housing, bearings, and internal ball bearings or rollers. It is protected by a rubber or thermoplastic CV joint boot, which seals in the grease and protects the joint from contaminants. When the CV joint fails, it can affect the axle’s ability to transmit power smoothly and result in the symptoms mentioned above.

Regular inspection and maintenance of the CV joint and axle assembly are crucial to identify and address any issues promptly. If any of the symptoms mentioned earlier are observed, it is recommended to have the vehicle inspected by a qualified mechanic to determine the exact cause and perform necessary repairs or replacements.

axle

Can you explain the importance of axle alignment for vehicle stability and handling?

Axle alignment plays a crucial role in ensuring vehicle stability and handling characteristics. Proper alignment of the axles is essential for maintaining optimal tire contact with the road surface, minimizing tire wear, maximizing traction, and promoting safe and predictable handling. Here are the key reasons why axle alignment is important:

  1. Tire Wear and Longevity:
  2. Correct axle alignment helps distribute the vehicle’s weight evenly across all four tires. When the axles are properly aligned, the tires wear evenly, reducing the risk of premature tire wear and extending their lifespan. Misaligned axles can cause uneven tire wear patterns, such as excessive wear on the inner or outer edges of the tires, leading to the need for premature tire replacement.

  3. Optimal Traction:
  4. Proper axle alignment ensures that the tires maintain optimal contact with the road surface. When the axles are aligned correctly, the tires can evenly distribute the driving forces, maximizing traction and grip. This is particularly important during acceleration, braking, and cornering, as proper alignment helps prevent tire slippage and improves overall vehicle stability.

  5. Steering Response and Stability:
  6. Axle alignment directly affects steering response and stability. When the axles are properly aligned, the vehicle responds predictably to driver inputs, providing precise and accurate steering control. Misaligned axles can lead to steering inconsistencies, such as pulling to one side or requiring constant correction, compromising vehicle stability and handling.

  7. Reduced Rolling Resistance:
  8. Proper axle alignment helps reduce rolling resistance, which is the force required to move the vehicle forward. When the axles are aligned correctly, the tires roll smoothly and effortlessly, minimizing energy loss due to friction. This can contribute to improved fuel efficiency and reduced operating costs.

  9. Vehicle Safety:
  10. Correct axle alignment is crucial for ensuring vehicle safety. Misaligned axles can affect the vehicle’s stability, especially during emergency maneuvers or sudden lane changes. Proper alignment helps maintain the intended handling characteristics of the vehicle, reducing the risk of loss of control and improving overall safety.

To achieve proper axle alignment, several key parameters are considered, including camber, toe, and caster angles. Camber refers to the vertical tilt of the wheel when viewed from the front, toe refers to the angle of the wheels in relation to each other when viewed from above, and caster refers to the angle of the steering axis in relation to vertical when viewed from the side. These alignment angles are adjusted to meet the vehicle manufacturer’s specifications and ensure optimal performance.

It’s important to note that factors such as road conditions, driving habits, and vehicle modifications can affect axle alignment over time. Regular maintenance and periodic alignment checks are recommended to ensure that the axles remain properly aligned, promoting vehicle stability, handling, and safety.

China Professional Starter CNC Machining of Driving Gear Mechanical Parts for Agricultural Machinery New Energy Motor Shaft 7alloy Steel Drive Shaft Rigid Axle with ISO9001   boat trailer axleChina Professional Starter CNC Machining of Driving Gear Mechanical Parts for Agricultural Machinery New Energy Motor Shaft 7alloy Steel Drive Shaft Rigid Axle with ISO9001   boat trailer axle
editor by CX 2024-04-08

China Professional CZPT Main Bearing Vg1500010046 Bearings & Front & Rear Axle, All Kinds of Truk Spare Parts for CZPT & CZPT & CZPT & CZPT & Beiben & CZPT axle shaft

Product Description

 

Company Profile

HangZhou GARRISON POWER TECHNOLOGYCO.,LTD. is located in HangZhou, China and started the business of SINOTRUK spare parts since2006, as the dealer of SINOTRUK spare parts we offer the full range of spare parts for SINOTRUK vehicles like HOWO series, A7 series, Golden prince series,Sitrak series. At the same time, we also deal heavy machinery spare parts for HITACHI,SHXIHU (WEST LAKE) DIS.l.

Our strength is that we got professional study of SINOTRUK ,BEIBEN,FAW vehicles and specialize in the spare parts support service for the Engine,Gearbox, Axle, Chassis and Cabin and all of the rest, there are more than 200 OEM suppliers of SINOTRUK are in the partnership with us which help us to offer the accurate high-quality original spare parts to our client and end-users at competitive price in short delivery period.Now,with the high accuracy of delivery for high-quality original spare parts at competitive price in time,Garrison develops good cooperation with clients and end-users all around the world.

The principle we always hold since the founding of our business is that to promote the success of client to help the team members grow up and achieve the development of ourcause.The benefit of client is the basis of our company running policy which is also the foundation for mutual benefitsuccess with our client.

Product Description

 

 

EN NAME Main bearing
RU NAME Вкладыши кореные
SIZE: MM 290*55*35
WEIGHT: KG 1.6
PART NUMBER VG150571046

 

 

Warehouse And Delivery

FAQ

Q1: what’s your terms of payment?
A: Generally, 30% advance by T/T, and 70% after send you Bill of Lading scan copy.

Q2: How to confirm the accuracy of the spare parts?
A: Before delivery, we will show you the images of the products to confirm. If there are some problems, we will replace in time.

Q3: How to deal with the situation of force majeure damage after the product arrives?
A: When the product arrives, confirmed by the local authorized testing agency, we will provide you with new spare part free of charge.

Q4: How long will the preparing time be?
A: As for the common part of SINOTRUK, it usually take 3 to 7 days to prepare.

Q5: How long will the delivery time be?
A: Generally, it will take 15-30 days after receiving your advance payment.

COMPANY NAME: HangZhou GARRISON POWER TECHNOLOGYCO,LTD.
Parts Manager: Wendy Zhu

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Video Technical Support, Online Support
Warranty: One Year
Type: Carrosserie
Driving System Parts: Front Axle
Electrical System Parts: Starting System
Transmission System Parts: Drive Axle

axle

Where can I buy axle seals for preventing fluid leaks in my vehicle’s axles?

When it comes to purchasing axle seals to prevent fluid leaks in your vehicle’s axles, there are several options available. Here are some places where you can buy axle seals:

1. Automotive Parts Stores:

Visit local automotive parts stores such as AutoZone, Advance Auto Parts, O’Reilly Auto Parts, or NAPA Auto Parts. These stores typically have a wide range of automotive seals, including axle seals, in stock. You can either visit the physical store or check their online catalogs to find the specific axle seal you need for your vehicle.

2. Dealerships:

If you prefer to purchase genuine OEM (Original Equipment Manufacturer) axle seals, consider visiting a dealership authorized by your vehicle’s manufacturer. Dealerships often carry original parts that are specifically designed for your vehicle make and model. Contact your local dealership’s parts department to inquire about the availability of axle seals for your vehicle.

3. Online Retailers:

Online retailers like Amazon, eBay, and RockAuto offer a wide range of automotive parts, including axle seals. These platforms provide the convenience of browsing and purchasing axle seals from the comfort of your home. Make sure to check the product details, specifications, and customer reviews before making a purchase.

4. Local Mechanics and Repair Shops:

Local mechanics and repair shops often have access to a variety of automotive seals, including axle seals. They can source and install the appropriate seals for your vehicle during maintenance or repair services. Reach out to trusted local mechanics or repair shops in your area and inquire about their availability and pricing for axle seals.

5. Manufacturer’s Online Stores:

Some vehicle manufacturers have their own online stores where you can purchase genuine OEM parts, including axle seals. Visit the official website of your vehicle’s manufacturer and look for their online parts store. You can search for the specific axle seal needed for your vehicle using your vehicle identification number (VIN) or the model details.

6. Salvage Yards:

If you are looking for cost-effective options or rare axle seals, salvage yards can be an option. Salvage yards specialize in selling used parts salvaged from vehicles. However, when purchasing from salvage yards, it’s important to carefully inspect the condition and compatibility of the axle seals to ensure they are suitable for your vehicle.

When purchasing axle seals, make sure to provide accurate information about your vehicle’s make, model, and year to ensure you get the correct seals that fit your vehicle’s axle specifications. Additionally, consider factors such as the quality of the seals, warranty options, and return policies when making your purchase decision.

Remember, if you are unsure about the specific axle seals required for your vehicle or need assistance with installation, it is recommended to consult with a qualified mechanic or technician who can guide you in selecting the right seals and ensure proper installation to prevent fluid leaks in your vehicle’s axles.

axle

Where can I purchase high-quality replacement axles for my make and model of vehicle?

When it comes to purchasing high-quality replacement axles for your specific make and model of vehicle, there are several reliable sources you can consider. Here are some options:

  1. Authorized Dealerships:
  2. Authorized dealerships of your vehicle’s manufacturer are a trustworthy option for purchasing replacement axles. They offer genuine parts that are specifically designed and engineered for your make and model. Contact your local dealership’s parts department to inquire about the availability of replacement axles.

  3. Independent Auto Parts Stores:
  4. Independent auto parts stores often carry a wide range of replacement axles from reputable manufacturers. These stores typically have knowledgeable staff who can help you identify the correct axle for your vehicle. Examples of popular auto parts stores include AutoZone, Advance Auto Parts, and O’Reilly Auto Parts.

  5. Online Retailers:
  6. Online retailers provide a convenient way to browse and purchase replacement axles from the comfort of your home. Websites such as Amazon, eBay, and RockAuto offer extensive selections of axles for various vehicle makes and models. Be sure to verify the compatibility of the axles with your specific vehicle before making a purchase.

  7. Specialty Performance Retailers:
  8. If you are looking for high-performance or upgraded axles, specialty performance retailers may be the way to go. These retailers cater to enthusiasts and offer axles that are designed to handle increased power, torque, or off-road demands. Examples of specialty performance retailers include Summit Racing, Jegs, and 4 Wheel Parts.

  9. Local Salvage Yards:
  10. Salvage yards, also known as junkyards or auto recyclers, can be a cost-effective option for finding used axles in good condition. Some salvage yards have an inventory system that allows you to search for specific parts based on your vehicle’s make and model. It’s important to thoroughly inspect used axles before purchase to ensure they meet your requirements.

  11. Vehicle Manufacturer’s Online Parts Store:
  12. Many vehicle manufacturers have their own online parts stores where you can directly purchase genuine replacement parts, including axles. These online stores provide the assurance of authenticity and compatibility with your specific make and model. Visit the official website of your vehicle’s manufacturer and look for their parts store section.

When purchasing replacement axles, it’s important to prioritize quality and ensure that the parts meet or exceed the original equipment specifications. Consider factors such as warranty coverage, customer reviews, and the reputation of the manufacturer or retailer. Additionally, consult with knowledgeable professionals or refer to your vehicle’s owner’s manual for specific axle specifications and recommendations.

axle

How do solid axles differ from independent axles in terms of performance?

When comparing solid axles and independent axles in terms of performance, there are several key differences to consider. Both types of axles have their advantages and disadvantages, and their suitability depends on the specific application and desired performance characteristics. Here’s a comparison of solid axles and independent axles:

Aspect Solid Axles Independent Axles
Load-Bearing Capability Solid axles have high load-bearing capability due to their robust and sturdy construction. They can handle heavy loads and provide excellent stability, making them suitable for off-road vehicles, heavy-duty trucks, and towing applications. Independent axles typically have lower load-bearing capability compared to solid axles. They are designed for lighter loads and offer improved ride comfort and handling characteristics. They are commonly used in passenger cars, sports cars, and vehicles with a focus on maneuverability and road performance.
Wheel Articulation Solid axles have limited wheel articulation due to their connected and rigid design. This can result in reduced traction and compromised wheel contact with the ground on uneven terrain. However, solid axles provide excellent traction in situations where the weight distribution on all wheels needs to be maintained, such as in off-road or rock-crawling applications. Independent axles offer greater wheel articulation as each wheel can move independently of the others. This allows the wheels to better conform to uneven terrain, maximizing traction and maintaining contact with the ground. Independent axles provide improved off-road capability, enhanced handling, and better ride comfort.
Ride Comfort Due to their rigid design, solid axles generally provide a stiffer and less compliant ride compared to independent axles. They transmit more road shocks and vibrations to the vehicle’s occupants, resulting in a rougher ride quality. Independent axles are known for providing better ride comfort. Each wheel can react independently to road imperfections, absorbing shocks and vibrations more effectively. This leads to a smoother and more comfortable ride, particularly on paved roads and surfaces with minor irregularities.
Handling and Stability Solid axles offer excellent stability due to their connected nature. They provide better resistance to lateral forces, making them suitable for high-speed stability and towing applications. However, the rigid axle design can limit overall handling and maneuverability, particularly in tight corners or during quick direction changes. Independent axles generally offer improved handling and maneuverability. Each wheel can react independently to steering inputs, allowing for better cornering performance and agility. Independent axles are commonly found in vehicles where precise handling and responsive steering are desired, such as sports cars and performance-oriented vehicles.
Maintenance and Repair Solid axles are relatively simpler in design and have fewer moving parts, making them easier to maintain and repair. They are often more resistant to damage and require less frequent servicing. However, if a component within the axle assembly fails, the entire axle may need to be replaced. Independent axles are typically more complex in design and have multiple moving parts, such as control arms, CV joints, or bearings. This complexity can result in higher maintenance and repair costs. However, if a failure occurs, only the affected component needs to be replaced, reducing repair expenses compared to replacing the entire axle.

It’s important to note that advancements in suspension and axle technologies have resulted in various hybrid systems that combine features of solid and independent axles. These systems aim to provide a balance between load-bearing capability, wheel articulation, ride comfort, and handling performance based on specific application requirements.

In summary, solid axles excel in load-bearing capability, stability, and durability, making them suitable for heavy-duty applications and off-road conditions. Independent axles offer improved ride comfort, better wheel articulation, enhanced handling, and maneuverability, making them suitable for passenger cars and vehicles focused on road performance. The choice between solid axles and independent axles depends on the specific needs and priorities of the vehicle or machinery.

China Professional CZPT Main Bearing Vg1500010046 Bearings & Front & Rear Axle, All Kinds of Truk Spare Parts for CZPT & CZPT & CZPT & CZPT & Beiben & CZPT   axle shaftChina Professional CZPT Main Bearing Vg1500010046 Bearings & Front & Rear Axle, All Kinds of Truk Spare Parts for CZPT & CZPT & CZPT & CZPT & Beiben & CZPT   axle shaft
editor by CX 2024-03-27

China Hot selling Available Black CZPT in Bulk 1840mm Track Trailer Parts Axle Shaft electric rear axle kit

Product Description

BPW 14T Semi Trailer Axle 

Company introduction:

 

ZheJiang CZPT Co.,Ltd is 1 of the major manufacturers specializing in the production of trailer axles

Our company has high technological background, sophisticated manufacturing technology, advances detection means, perfect quality assurance system. It is a specialized manufacturer integrating scientific research, design, production and sales

The production of “FUSAI” trailer axles passed the national authoritative department detection. The fatigue life is up to 1,500,000 times without damage-more than 3 times above the national standard, which is in the leading domestic level, and reach or exceed the international standards. Our products are popular not only in domestic markets, but all over the world. Since the products are designed and optimized by computer, they have reasonable structure, good braking performance, high strength and rigidity, strong bearing capacity, long service life, good service, trusted by the users. 

“FUSAI” brand German type trailer axle is designed according to the related European standard. The rated loading capacity of this trailer parts is available from 12 ton to 18 ton. 
1.German spindle design which is the widely used in the industry with proven performance
2.Low-alloy machined spindles, friction welded seamlessly, and overall heat treating process
3.Axle stubs and brake hubs are all CZPT forging, ensure they are more powerful and better steady
4.Special clone-shape design on the axle-shoulders, lessening stress concentration and enhancing anti-fatigue performance
5.Unique design on axle stubs (with a precise declination angel at both ends) to minimize tire wear
6.National and industry standard compliant set components
7.National Automobile Monitor and Inspection Center certified axle shaft that undergoes over 1.2 million times of Fatigue testing and built to meet or exceed national industry standards.

Specifications:

Axle Size Max.
Capacity
(kgs)
Bearing SP
Track
(mm)
Brake Size GM
Center
Distance
Of Brake
Chamber
(mm)   
Wheel
Fixing
P.C.D×H
Criterion  
Axle Tube
(mm)
BL
Brake Drum  Distance
(mm)
Weight
(kg)
 
 
Recommended
Wheel
L
Total Length
(mm)
FSA14GNS1 14000 33215
/32219
1805 Φ420×200 332 Φ335×Φ281 10-M22×1.5  ISO 150*150 1171 372 >=8.00V-20 ≈2165
FSA14GNS2 14000 33215
/32219
1820 Φ420×200 347 Φ335×Φ281 10-M22×1.5  ISO 150*150 1186 373 >=8.00V-20 ≈2178
FSA14GNS3 14000 33215
/32219
1840 Φ420×200 367 Φ335×Φ281 10-M22×1.5  ISO 150*150 1206 375 >=8.00V-20 ≈2198
FSA14GNS4 14000 33215
/32219
1850 Φ420×200 377 Φ335×Φ281 10-M22×1.5  ISO 150*150 1216 376 >=8.00V-20 ≈2208
FSA14GNS5 14000 33215
/32219
2040 Φ420×200 551 Φ335×Φ281 10-M22×1.5  ISO 150*150 1406 403 >=8.00V-20 ≈2422

 

Attention:
1. Optional track length available.
2. Optional ABS and automatic slack adjuster available.
3. All the components are in common use of BPW.
4. Rights of changing product’s design and specification are reserved.

Contact: Claire

 
 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Available
Warranty: 1 Year
Type: Axle
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

axle

Are there guidelines for choosing the right axle for towing heavy loads?

When it comes to towing heavy loads, selecting the appropriate axle is crucial for ensuring safe and efficient towing performance. While the specific guidelines may vary depending on the vehicle and towing requirements, there are general considerations to keep in mind when choosing the right axle. Here’s a detailed explanation of the guidelines for selecting the right axle for towing heavy loads:

Gross Axle Weight Rating (GAWR):

One of the primary factors to consider is the Gross Axle Weight Rating (GAWR) provided by the vehicle manufacturer. The GAWR specifies the maximum weight that an axle is designed to support safely. It is essential to ensure that the selected axle’s GAWR is sufficient to handle the anticipated weight of the loaded trailer and any additional cargo or passengers in the towing vehicle. Exceeding the GAWR can lead to axle failure, compromised handling, and safety risks.

Towing Capacity:

Check the towing capacity of your vehicle, which represents the maximum weight that the vehicle is rated to tow. The axle’s capacity should align with the towing capacity to ensure safe and efficient towing. Consider the type and size of the trailer you intend to tow, including its loaded weight, tongue weight, and any weight distribution considerations. The axle should be capable of handling the anticipated load without exceeding its capacity.

Matching Axle and Suspension:

The axle and suspension system work together to support the weight of the vehicle and the trailer being towed. It is important to ensure that the axle and suspension are properly matched to provide adequate support and stability. Consider the type of suspension (leaf springs, coil springs, air suspension) and the axle’s design (solid axle, independent suspension) to ensure compatibility and optimal towing performance.

Braking System:

When towing heavy loads, the braking system plays a critical role in maintaining control and safety. Ensure that the axle is equipped with appropriate brakes that can handle the increased load. Consider the type of brakes, such as electric brakes or hydraulic brakes, and their capacity to provide sufficient stopping power for the combined weight of the towing vehicle and trailer.

Weight Distribution:

Proper weight distribution is essential for safe towing. The axle should be selected based on the anticipated weight distribution between the towing vehicle and the trailer. Consider factors like tongue weight and the use of weight distribution hitches or sway control devices to ensure balanced weight distribution and optimal handling characteristics.

Consult Manufacturer Recommendations:

Always refer to the vehicle manufacturer’s recommendations, specifications, and guidelines when selecting an axle for towing heavy loads. The manufacturer’s guidelines will provide accurate and vehicle-specific information to help you make the right choice. Consult the owner’s manual or contact the manufacturer directly for any specific towing-related recommendations.

It’s important to note that towing requirements and axle specifications can vary depending on the vehicle make and model, as well as regional regulations. It is advisable to consult with automotive experts, such as mechanics or dealerships, who have expertise in towing and can provide specific recommendations based on your vehicle and towing needs.

axle

What are the symptoms of a failing CV joint, and how does it relate to the axle?

A CV (constant velocity) joint is an essential component of the axle assembly in many vehicles. When a CV joint starts to fail, it can exhibit several symptoms that indicate potential problems. Here’s a detailed explanation of the symptoms of a failing CV joint and its relationship to the axle:

Symptoms of a Failing CV Joint:

1. Clicking or popping sounds: One of the most common signs of a failing CV joint is a clicking or popping sound when making turns. This noise usually occurs during tight turns and may indicate worn-out or damaged CV joint bearings.

2. Grease leakage: A failing CV joint may leak grease, which can be seen as dark-colored grease splattered around the CV joint or on the inside of the wheel. Grease leakage is typically caused by a cracked or damaged CV joint boot, which allows the lubricating grease to escape and contaminants to enter.

3. Excessive vibration: A worn-out CV joint can cause vibrations, especially during acceleration. The vibrations may be felt in the steering wheel, floorboards, or even the entire vehicle. These vibrations can become more noticeable as the CV joint deteriorates further.

4. Difficulty in turning: As the CV joint wears out, it may become difficult to turn the vehicle, especially at low speeds or when making sharp turns. This symptom is often accompanied by a clicking or popping sound.

5. Uneven tire wear: A failing CV joint can lead to uneven tire wear. If the CV joint is damaged or worn, it can cause the axle to wobble or vibrate, resulting in uneven tire tread wear. This can be observed by visually inspecting the tires and noticing uneven patterns of wear.

Relationship to the Axle:

The CV joint is an integral part of the axle assembly. It connects the transmission to the wheels and allows smooth power delivery to the wheels while accommodating the up-and-down motion of the suspension. The axle shaft is responsible for transmitting torque from the transmission to the CV joints and ultimately to the wheels.

Axles contain one or more CV joints, depending on the vehicle’s drivetrain configuration. In front-wheel drive vehicles, each front axle typically has two CV joints, one inner and one outer. Rear-wheel drive and all-wheel drive vehicles may have CV joints on both the front and rear axles.

The CV joint consists of a joint housing, bearings, and internal ball bearings or rollers. It is protected by a rubber or thermoplastic CV joint boot, which seals in the grease and protects the joint from contaminants. When the CV joint fails, it can affect the axle’s ability to transmit power smoothly and result in the symptoms mentioned above.

Regular inspection and maintenance of the CV joint and axle assembly are crucial to identify and address any issues promptly. If any of the symptoms mentioned earlier are observed, it is recommended to have the vehicle inspected by a qualified mechanic to determine the exact cause and perform necessary repairs or replacements.

axle

What are the factors to consider when choosing an axle for a custom-built vehicle?

Choosing the right axle for a custom-built vehicle is crucial for ensuring optimal performance, durability, and safety. Here are several key factors to consider when selecting an axle for a custom-built vehicle:

  1. Vehicle Type and Intended Use:
  2. Consider the type of vehicle you are building and its intended use. Factors such as vehicle weight, power output, terrain (on-road or off-road), towing capacity, and payload requirements will influence the axle selection. Off-road vehicles may require axles with higher strength and durability, while performance-oriented vehicles may benefit from axles that can handle increased power and torque.

  3. Axle Type:
  4. Choose the appropriate axle type based on your vehicle’s drivetrain configuration. Common axle types include solid axles (live axles) and independent axles. Solid axles are often used in heavy-duty applications and off-road vehicles due to their robustness and ability to handle high loads. Independent axles offer improved ride quality and handling characteristics but may have lower load-carrying capacities.

  5. Weight Capacity:
  6. Determine the required weight capacity of the axle based on the vehicle’s weight and intended payload. It’s crucial to select an axle that can handle the anticipated loads without exceeding its weight rating. Consider factors such as cargo, passengers, and accessories that may contribute to the overall weight.

  7. Axle Ratio:
  8. Choose an axle ratio that matches your vehicle’s powertrain and desired performance characteristics. The axle ratio affects the torque multiplication between the engine and wheels, influencing acceleration, towing capability, and fuel efficiency. Higher axle ratios provide more torque multiplication for improved low-end power but may sacrifice top-end speed.

  9. Braking System Compatibility:
  10. Ensure that the chosen axle is compatible with your vehicle’s braking system. Consider factors such as the axle’s mounting provisions for brake calipers, rotor size compatibility, and the need for an anti-lock braking system (ABS) if required.

  11. Suspension Compatibility:
  12. Consider the compatibility of the chosen axle with your vehicle’s suspension system. Factors such as axle mounting points, suspension geometry, and overall ride height should be taken into account. Ensure that the axle can be properly integrated with your chosen suspension components and that it provides sufficient ground clearance for your specific application.

  13. Aftermarket Support:
  14. Consider the availability of aftermarket support for the chosen axle. This includes access to replacement parts, upgrade options, and technical expertise. A robust aftermarket support network can be beneficial for future maintenance, repairs, and customization needs.

  15. Budget:
  16. Set a realistic budget for the axle selection, keeping in mind that high-performance or specialized axles may come at a higher cost. Balance your requirements with your budget to find the best axle option that meets your needs without exceeding your financial limitations.

When choosing an axle for a custom-built vehicle, it’s recommended to consult with knowledgeable professionals, experienced builders, or reputable axle manufacturers. They can provide valuable guidance, assist in understanding technical specifications, and help you select the most suitable axle for your specific custom vehicle project.

China Hot selling Available Black CZPT in Bulk 1840mm Track Trailer Parts Axle Shaft   electric rear axle kitChina Hot selling Available Black CZPT in Bulk 1840mm Track Trailer Parts Axle Shaft   electric rear axle kit
editor by CX 2024-02-12

China Best Sales Auto Spare Part Precision CNC Machining OEM Rigid Shaft for Machine Parts with Free Design Custom

Product Description

Auto Spare Part Precision CNC Machining OEM Rigid Shaft for  Machine Parts

Products Description

Business type Factory/manufacturer

Service

CNC machining
Turning and milling
CNC turning
OEM parts

Material

(1) Aluminum:AL 6061-T6,6063,7075-T
(2)Stainless steel:303,304,316L,17-4(SUS630)
(3)Steel:4140,Q235,Q345B,20#,45#
(4)Titanium:TA1,TA2/GR2,TA4/GR5,TC4,TC18
(5)Brass:C36000(HPb62),C37700(HPb59),C26800(H68)
(6)Copper, bronze, magnesium alloy, Delan, POM, acrylic, PC, etc.
Service OEM/ODM avaliable

Finish

Sandblasting, anodizing, Blackenning, zinc/Nickl plating, Poland
Powder coating, passivation PVD plating titanium, electrogalvanization
Chrome plating, electrophoresis, QPQ
Electrochemical polishing, chrome plating, knurling, laser etching Logo
Major equipment CNC machining center (milling machine), CNC lathe, grinding machine
Cylindrical grinding machine, drilling machine, laser cutting machine
Graphic format STEP, STP, GIS, CAD, PDF, DWG, DXF and other samples
Tolerance +/-0.003mm
Surface roughness Ra0.04-0.08
Inspection Complete testing laboratory with micrometer, optical comparator, caliper vernier, CMM
Depth caliper vernier, universal protractor, clock gauge, internal Celsius gauge

Related Products

Products Description

Company Profile
SHINE MOTOR had been focused on the R&D,production and sales of micro motor shafts.We have complete productionequipments, the most accurate testing equipments and sewage treatment equipment,all production processes are completed in our factory.

Our products are used in mobile vibration motors,smart wearable devices,unmanned aerial vehicles,precision medical equipment, robots,household and office appliances, automotive motors and other fields.

All of our products are customized with the drawing or sample .The goods were exported to The U.S.Canada, The E.U.And Southeast Asia and so on more than 20 countries and regions up to now.

Best Service:We have professional personnel to operate.
We can according to your drawings or your requirements custom-made production.Best Quality:

We have a special quality inspection equipment.
Professional processing CNC turning ,CNC milling ,Stamping Injecting and surface treatment simultaneously,privide one-stop service.

Package and Shipping


1.FedEX / DHL / UPS / TNT for samples,Door to door service;
2.By sea for batch goods;
3.Customs specifying freight forwarders or negotiable shipping methods;
4.Delivery Time:20-25 Days for samples;30-35 Days for batch goods;
5.Payment Terms:T/T,L/C at sight,D/P etc.

Q:HOW DO I PALCE AN ORDER?

A:

1.Please send us your drawing or sample for quotation.We’ll quote you within 24 hours.

2.After you confirm the quotation, we’ll make sample and sent to you along with the QC check report, material certificate and heat treatment report (if needed).

3.After the sample be confirmed.We’ll start to make mass production after receive the payment.We’ll send you the production schedule and update you with the processing progress and product photo.

Q:WHAT IS YOUR MOQ?

A:Normally MOQ is 1 Pc

Q:HOU MUCH IS THE SHIPPING COST TO MY COUNTRY?

A:The fright charge depends on your location, quantity, dimension and the weight of the package.

Q:WHAT IS THE PRODUCTION CYCLE?

A:It depends on production dimension, technical requirements and quantity.10-20 days is required generally.

Q:WHAT KIND OF PAYMENT TERMS DO YOU ACCPET?

A:T/T, L/C

Q:WHAT SHIPPING METHODS DO YOU USE?

A:

1.For small quantity:DHL, EMS or other express you required.

2.For large quantity:Shipping by sea or air.

Q:IF YOU MAKE POOR QUALITY GOODS, WILL YOU REFOUND?

A:We make products in strict accordance with the drawings or samples.After production our QC team will check and inspect the products carefully to ensure we’re delivering qualified products.We have rich experience in serving overseas customers.So generally, this case doesn’t happen.But, if the case does happen, Yes, we’ll give you full refund.

 

Types of Splines

There are 4 types of splines: Involute, Parallel key, helical, and ball. Learn about their characteristics. And, if you’re not sure what they are, you can always request a quotation. These splines are commonly used for building special machinery, repair jobs, and other applications. The CZPT Manufacturing Company manufactures these shafts. It is a specialty manufacturer and we welcome your business.
splineshaft

Involute splines

The involute spline provides a more rigid and durable structure, and is available in a variety of diameters and spline counts. Generally, steel, carbon steel, or titanium are used as raw materials. Other materials, such as carbon fiber, may be suitable. However, titanium can be difficult to produce, so some manufacturers make splines using other constituents.
When splines are used in shafts, they prevent parts from separating during operation. These features make them an ideal choice for securing mechanical assemblies. Splines with inward-curving grooves do not have sharp corners and are therefore less likely to break or separate while they are in operation. These properties help them to withstand high-speed operations, such as braking, accelerating, and reversing.
A male spline is fitted with an externally-oriented face, and a female spline is inserted through the center. The teeth of the male spline typically have chamfered tips to provide clearance with the transition area. The radii and width of the teeth of a male spline are typically larger than those of a female spline. These specifications are specified in ANSI or DIN design manuals.
The effective tooth thickness of a spline depends on the involute profile error and the lead error. Also, the spacing of the spline teeth and keyways can affect the effective tooth thickness. Involute splines in a splined shaft are designed so that at least 25 percent of the spline teeth engage during coupling, which results in a uniform distribution of load and wear on the spline.

Parallel key splines

A parallel splined shaft has a helix of equal-sized grooves around its circumference. These grooves are generally parallel or involute. Splines minimize stress concentrations in stationary joints and allow linear and rotary motion. Splines may be cut or cold-rolled. Cold-rolled splines have more strength than cut spines and are often used in applications that require high strength, accuracy, and a smooth surface.
A parallel key splined shaft features grooves and keys that are parallel to the axis of the shaft. This design is best suited for applications where load bearing is a primary concern and a smooth motion is needed. A parallel key splined shaft can be made from alloy steels, which are iron-based alloys that may also contain chromium, nickel, molybdenum, copper, or other alloying materials.
A splined shaft can be used to transmit torque and provide anti-rotation when operating as a linear guide. These shafts have square profiles that match up with grooves in a mating piece and transmit torque and rotation. They can also be easily changed in length, and are commonly used in aerospace. Its reliability and fatigue life make it an excellent choice for many applications.
The main difference between a parallel key splined shaft and a keyed shaft is that the former offers more flexibility. They lack slots, which reduce torque-transmitting capacity. Splines offer equal load distribution along the gear teeth, which translates into a longer fatigue life for the shaft. In agricultural applications, shaft life is essential. Agricultural equipment, for example, requires the ability to function at high speeds for extended periods of time.
splineshaft

Involute helical splines

Involute splines are a common design for splined shafts. They are the most commonly used type of splined shaft and feature equal spacing among their teeth. The teeth of this design are also shorter than those of the parallel spline shaft, reducing stress concentration. These splines can be used to transmit power to floating or permanently fixed gears, and reduce stress concentrations in the stationary joint. Involute splines are the most common type of splined shaft, and are widely used for a variety of applications in automotive, machine tools, and more.
Involute helical spline shafts are ideal for applications involving axial motion and rotation. They allow for face coupling engagement and disengagement. This design also allows for a larger diameter than a parallel spline shaft. The result is a highly efficient gearbox. Besides being durable, splines can also be used for other applications involving torque and energy transfer.
A new statistical model can be used to determine the number of teeth that engage for a given load. These splines are characterized by a tight fit at the major diameters, thereby transferring concentricity from the shaft to the female spline. A male spline has chamfered tips for clearance with the transition area. ANSI and DIN design manuals specify the different classes of fit.
The design of involute helical splines is similar to that of gears, and their ridges or teeth are matched with the corresponding grooves in a mating piece. It enables torque and rotation to be transferred to a mate piece while maintaining alignment of the 2 components. Different types of splines are used in different applications. Different splines can have different levels of tooth height.

Involute ball splines

When splines are used, they allow the shaft and hub to engage evenly over the shaft’s entire circumference. Because the teeth are evenly spaced, the load that they can transfer is uniform and their position is always the same regardless of shaft length. Whether the shaft is used to transmit torque or to transmit power, splines are a great choice. They provide maximum strength and allow for linear or rotary motion.
There are 3 basic types of splines: helical, crown, and ball. Crown splines feature equally spaced grooves. Crown splines feature involute sides and parallel sides. Helical splines use involute teeth and are often used in small diameter shafts. Ball splines contain a ball bearing inside the splined shaft to facilitate rotary motion and minimize stress concentration in stationary joints.
The 2 types of splines are classified under the ANSI classes of fit. Fillet root splines have teeth that mesh along the longitudinal axis of rotation. Flat root splines have similar teeth, but are intended to optimize strength for short-term use. Both types of splines are important for ensuring the shaft aligns properly and is not misaligned.
The friction coefficient of the hub is a complex process. When the hub is off-center, the center moves in predictable but irregular motion. Moreover, when the shaft is centered, the center may oscillate between being centered and being off-center. To compensate for this, the torque must be adequate to keep the shaft in its axis during all rotation angles. While straight-sided splines provide similar centering, they have lower misalignment load factors.
splineshaft

Keyed shafts

Essentially, splined shafts have teeth or ridges that fit together to transfer torque. Because splines are not as tall as involute gears, they offer uniform torque transfer. Additionally, they provide the opportunity for torque and rotational changes and improve wear resistance. In addition to their durability, splined shafts are popular in the aerospace industry and provide increased reliability and fatigue life.
Keyed shafts are available in different materials, lengths, and diameters. When used in high-power drive applications, they offer higher torque and rotational speeds. The higher torque they produce helps them deliver power to the gearbox. However, they are not as durable as splined shafts, which is why the latter is usually preferred in these applications. And while they’re more expensive, they’re equally effective when it comes to torque delivery.
Parallel keyed shafts have separate profiles and ridges and are used in applications requiring accuracy and precision. Keyed shafts with rolled splines are 35% stronger than cut splines and are used where precision is essential. These splines also have a smooth finish, which can make them a good choice for precision applications. They also work well with gears and other mechanical systems that require accurate torque transfer.
Carbon steel is another material used for splined shafts. Carbon steel is known for its malleability, and its shallow carbon content helps create reliable motion. However, if you’re looking for something more durable, consider ferrous steel. This type contains metals such as nickel, chromium, and molybdenum. And it’s important to remember that carbon steel is not the only material to consider.

China Best Sales Auto Spare Part Precision CNC Machining OEM Rigid Shaft for Machine Parts     with Free Design CustomChina Best Sales Auto Spare Part Precision CNC Machining OEM Rigid Shaft for Machine Parts     with Free Design Custom

China Custom Custom Type CNC Turning Milling Machining Parts Precision Motor Shaft with Free Design Custom

Product Description

1. Description
 

Product name

304 stainless steel shaft

Material 

Stainless Steel,Aluminum,Brass, Bronze,Carbon steel and ect. environmental protection material.

Size 

 Customized according to your drawing.

Services

OEM, design, customized

Tolerance 

+/-0.01mm to +/-0.005mm

Surface treatment

Passivation

*Polishing

*Anodizing

*Sand blasting

*Electroplating(color, blue, white, black zinc, Ni, Cr, tin, copper, silver)

*Black oxide coating

*Heat-disposing

*Hot-dip galvanizing

*Rust preventive oil

MOQ

1 piece Copper bushing

Samples

We can make sample within 7days free of charge

Certificate

ISO9001:2015  cnc machining turning parts shaft

Payment Terms

Bank Transfer;Western Union; Paypal ; Payoneer, Alibaba Trade Assurance30% deposit & balance before shipping.

Delivery time

Within 15-20 workdays after deposit or payment received

Shipping Port

HangZhou  304 stainless steel shaft

2. Main Motor Shafts

3. Work Flow

4. Application

5. About US

6. Package and Shipping

1.FedEX / DHL / UPS / TNT for samples,Door to door service;
2.By sea for batch goods;
3.Customs specifying freight forwarders or negotiable shipping methods;
4.Delivery Time:20-25 Days for samples;30-35 Days for batch goods;
5.Payment Terms:T/T,L/C at sight,D/P etc.

7.FAQ
Q1. When can I get the quotation?
We usually quote within 24 hours after we get your inquiry.
If you are urgent to get the price, please send the message on  and  or call us directly.

Q2. How can I get a sample to check your quality?
After price confirmed, you can requiry for samples to check quality.
If you need the samples, we will charge for the sample cost.
But the sample cost can be refundable when your quantity of first order is above the MOQ

Q3. Can you do OEM for us?
Yes, the product packing can be designed as you want.

Q4. How about MOQ?
1 pcs for carton box.

Q5. What is your main market?
Eastern Europe, Southeast Asia, South America.
 
Please feel  free to contact us if you have any question.

 

Stiffness and Torsional Vibration of Spline-Couplings

In this paper, we describe some basic characteristics of spline-coupling and examine its torsional vibration behavior. We also explore the effect of spline misalignment on rotor-spline coupling. These results will assist in the design of improved spline-coupling systems for various applications. The results are presented in Table 1.
splineshaft

Stiffness of spline-coupling

The stiffness of a spline-coupling is a function of the meshing force between the splines in a rotor-spline coupling system and the static vibration displacement. The meshing force depends on the coupling parameters such as the transmitting torque and the spline thickness. It increases nonlinearly with the spline thickness.
A simplified spline-coupling model can be used to evaluate the load distribution of splines under vibration and transient loads. The axle spline sleeve is displaced a z-direction and a resistance moment T is applied to the outer face of the sleeve. This simple model can satisfy a wide range of engineering requirements but may suffer from complex loading conditions. Its asymmetric clearance may affect its engagement behavior and stress distribution patterns.
The results of the simulations show that the maximum vibration acceleration in both Figures 10 and 22 was 3.03 g/s. This results indicate that a misalignment in the circumferential direction increases the instantaneous impact. Asymmetry in the coupling geometry is also found in the meshing. The right-side spline’s teeth mesh tightly while those on the left side are misaligned.
Considering the spline-coupling geometry, a semi-analytical model is used to compute stiffness. This model is a simplified form of a classical spline-coupling model, with submatrices defining the shape and stiffness of the joint. As the design clearance is a known value, the stiffness of a spline-coupling system can be analyzed using the same formula.
The results of the simulations also show that the spline-coupling system can be modeled using MASTA, a high-level commercial CAE tool for transmission analysis. In this case, the spline segments were modeled as a series of spline segments with variable stiffness, which was calculated based on the initial gap between spline teeth. Then, the spline segments were modelled as a series of splines of increasing stiffness, accounting for different manufacturing variations. The resulting analysis of the spline-coupling geometry is compared to those of the finite-element approach.
Despite the high stiffness of a spline-coupling system, the contact status of the contact surfaces often changes. In addition, spline coupling affects the lateral vibration and deformation of the rotor. However, stiffness nonlinearity is not well studied in splined rotors because of the lack of a fully analytical model.
splineshaft

Characteristics of spline-coupling

The study of spline-coupling involves a number of design factors. These include weight, materials, and performance requirements. Weight is particularly important in the aeronautics field. Weight is often an issue for design engineers because materials have varying dimensional stability, weight, and durability. Additionally, space constraints and other configuration restrictions may require the use of spline-couplings in certain applications.
The main parameters to consider for any spline-coupling design are the maximum principal stress, the maldistribution factor, and the maximum tooth-bearing stress. The magnitude of each of these parameters must be smaller than or equal to the external spline diameter, in order to provide stability. The outer diameter of the spline must be at least 4 inches larger than the inner diameter of the spline.
Once the physical design is validated, the spline coupling knowledge base is created. This model is pre-programmed and stores the design parameter signals, including performance and manufacturing constraints. It then compares the parameter values to the design rule signals, and constructs a geometric representation of the spline coupling. A visual model is created from the input signals, and can be manipulated by changing different parameters and specifications.
The stiffness of a spline joint is another important parameter for determining the spline-coupling stiffness. The stiffness distribution of the spline joint affects the rotor’s lateral vibration and deformation. A finite element method is a useful technique for obtaining lateral stiffness of spline joints. This method involves many mesh refinements and requires a high computational cost.
The diameter of the spline-coupling must be large enough to transmit the torque. A spline with a larger diameter may have greater torque-transmitting capacity because it has a smaller circumference. However, the larger diameter of a spline is thinner than the shaft, and the latter may be more suitable if the torque is spread over a greater number of teeth.
Spline-couplings are classified according to their tooth profile along the axial and radial directions. The radial and axial tooth profiles affect the component’s behavior and wear damage. Splines with a crowned tooth profile are prone to angular misalignment. Typically, these spline-couplings are oversized to ensure durability and safety.

Stiffness of spline-coupling in torsional vibration analysis

This article presents a general framework for the study of torsional vibration caused by the stiffness of spline-couplings in aero-engines. It is based on a previous study on spline-couplings. It is characterized by the following 3 factors: bending stiffness, total flexibility, and tangential stiffness. The first criterion is the equivalent diameter of external and internal splines. Both the spline-coupling stiffness and the displacement of splines are evaluated by using the derivative of the total flexibility.
The stiffness of a spline joint can vary based on the distribution of load along the spline. Variables affecting the stiffness of spline joints include the torque level, tooth indexing errors, and misalignment. To explore the effects of these variables, an analytical formula is developed. The method is applicable for various kinds of spline joints, such as splines with multiple components.
Despite the difficulty of calculating spline-coupling stiffness, it is possible to model the contact between the teeth of the shaft and the hub using an analytical approach. This approach helps in determining key magnitudes of coupling operation such as contact peak pressures, reaction moments, and angular momentum. This approach allows for accurate results for spline-couplings and is suitable for both torsional vibration and structural vibration analysis.
The stiffness of spline-coupling is commonly assumed to be rigid in dynamic models. However, various dynamic phenomena associated with spline joints must be captured in high-fidelity drivetrain models. To accomplish this, a general analytical stiffness formulation is proposed based on a semi-analytical spline load distribution model. The resulting stiffness matrix contains radial and tilting stiffness values as well as torsional stiffness. The analysis is further simplified with the blockwise inversion method.
It is essential to consider the torsional vibration of a power transmission system before selecting the coupling. An accurate analysis of torsional vibration is crucial for coupling safety. This article also discusses case studies of spline shaft wear and torsionally-induced failures. The discussion will conclude with the development of a robust and efficient method to simulate these problems in real-life scenarios.
splineshaft

Effect of spline misalignment on rotor-spline coupling

In this study, the effect of spline misalignment in rotor-spline coupling is investigated. The stability boundary and mechanism of rotor instability are analyzed. We find that the meshing force of a misaligned spline coupling increases nonlinearly with spline thickness. The results demonstrate that the misalignment is responsible for the instability of the rotor-spline coupling system.
An intentional spline misalignment is introduced to achieve an interference fit and zero backlash condition. This leads to uneven load distribution among the spline teeth. A further spline misalignment of 50um can result in rotor-spline coupling failure. The maximum tensile root stress shifted to the left under this condition.
Positive spline misalignment increases the gear mesh misalignment. Conversely, negative spline misalignment has no effect. The right-handed spline misalignment is opposite to the helix hand. The high contact area is moved from the center to the left side. In both cases, gear mesh is misaligned due to deflection and tilting of the gear under load.
This variation of the tooth surface is measured as the change in clearance in the transverse plain. The radial and axial clearance values are the same, while the difference between the 2 is less. In addition to the frictional force, the axial clearance of the splines is the same, which increases the gear mesh misalignment. Hence, the same procedure can be used to determine the frictional force of a rotor-spline coupling.
Gear mesh misalignment influences spline-rotor coupling performance. This misalignment changes the distribution of the gear mesh and alters contact and bending stresses. Therefore, it is essential to understand the effects of misalignment in spline couplings. Using a simplified system of helical gear pair, Hong et al. examined the load distribution along the tooth interface of the spline. This misalignment caused the flank contact pattern to change. The misaligned teeth exhibited deflection under load and developed a tilting moment on the gear.
The effect of spline misalignment in rotor-spline couplings is minimized by using a mechanism that reduces backlash. The mechanism comprises cooperably splined male and female members. One member is formed by 2 coaxially aligned splined segments with end surfaces shaped to engage in sliding relationship. The connecting device applies axial loads to these segments, causing them to rotate relative to 1 another.

China Custom Custom Type CNC Turning Milling Machining Parts Precision Motor Shaft     with Free Design CustomChina Custom Custom Type CNC Turning Milling Machining Parts Precision Motor Shaft     with Free Design Custom

China high quality High Precision Motor Extension Shaft as Per The Drawing Parts for Water Pumps with Great quality

Product Description

1. Description
 

Product name

304 stainless steel shaft

Material 

Stainless Steel,Aluminum,Brass, Bronze,Carbon steel and ect. environmental protection material.

Size 

 Customized according to your drawing.

Services

OEM, design, customized

Tolerance 

+/-0.01mm to +/-0.005mm

Surface treatment

Passivation

*Polishing

*Anodizing

*Sand blasting

*Electroplating(color, blue, white, black zinc, Ni, Cr, tin, copper, silver)

*Black oxide coating

*Heat-disposing

*Hot-dip galvanizing

*Rust preventive oil

MOQ

1 piece Copper bushing

Samples

We can make sample within 7days free of charge

Certificate

ISO9001:2015  cnc machining turning parts shaft

Payment Terms

Bank Transfer;Western Union; Paypal ; Payoneer, Alibaba Trade Assurance30% deposit & balance before shipping.

Delivery time

Within 15-20 workdays after deposit or payment received

Shipping Port

HangZhou  304 stainless steel shaft

2. Main Motor Shafts

3. Work Flow

4. Application

5. About US

 

What Are the Advantages of a Splined Shaft?

If you are looking for the right splined shaft for your machine, you should know a few important things. First, what type of material should be used? Stainless steel is usually the most appropriate choice, because of its ability to offer low noise and fatigue failure. Secondly, it can be machined using a slotting or shaping machine. Lastly, it will ensure smooth motion. So, what are the advantages of a splined shaft?
Stainless steel is the best material for splined shafts

When choosing a splined shaft, you should consider its hardness, quality, and finish. Stainless steel has superior corrosion and wear resistance. Carbon steel is another good material for splined shafts. Carbon steel has a shallow carbon content (about 1.7%), which makes it more malleable and helps ensure smooth motion. But if you’re not willing to spend the money on stainless steel, consider other options.
There are 2 main types of splines: parallel splines and crowned splines. Involute splines have parallel grooves and allow linear and rotary motion. Helical splines have involute teeth and are oriented at an angle. This type allows for many teeth on the shaft and minimizes the stress concentration in the stationary joint.
Large evenly spaced splines are widely used in hydraulic systems, drivetrains, and machine tools. They are typically made from carbon steel (CR10) and stainless steel (AISI 304). This material is durable and meets the requirements of ISO 14-B, formerly DIN 5463-B. Splined shafts are typically made of stainless steel or C45 steel, though there are many other materials available.
Stainless steel is the best material for a splined shaft. This metal is also incredibly affordable. In most cases, stainless steel is the best choice for these shafts because it offers the best corrosion resistance. There are many different types of splined shafts, and each 1 is suited for a particular application. There are also many different types of stainless steel, so choose stainless steel if you want the best quality.
For those looking for high-quality splined shafts, CZPT Spline Shafts offer many benefits. They can reduce costs, improve positional accuracy, and reduce friction. With the CZPT TFE coating, splined shafts can reduce energy and heat buildup, and extend the life of your products. And, they’re easy to install – all you need to do is install them.
splineshaft

They provide low noise, low wear and fatigue failure

The splines in a splined shaft are composed of 2 main parts: the spline root fillet and the spline relief. The spline root fillet is the most critical part, because fatigue failure starts there and propagates to the relief. The spline relief is more susceptible to fatigue failure because of its involute tooth shape, which offers a lower stress to the shaft and has a smaller area of contact.
The fatigue life of splined shafts is determined by measuring the S-N curve. This is also known as the Wohler curve, and it is the relationship between stress amplitude and number of cycles. It depends on the material, geometry and way of loading. It can be obtained from a physical test on a uniform material specimen under a constant amplitude load. Approximations for low-alloy steel parts can be made using a lower-alloy steel material.
Splined shafts provide low noise, minimal wear and fatigue failure. However, some mechanical transmission elements need to be removed from the shaft during assembly and manufacturing processes. The shafts must still be capable of relative axial movement for functional purposes. As such, good spline joints are essential to high-quality torque transmission, minimal backlash, and low noise. The major failure modes of spline shafts include fretting corrosion, tooth breakage, and fatigue failure.
The outer disc carrier spline is susceptible to tensile stress and fatigue failure. High customer demands for low noise and low wear and fatigue failure makes splined shafts an excellent choice. A fractured spline gear coupling was received for analysis. It was installed near the top of a filter shaft and inserted into the gearbox motor. The service history was unknown. The fractured spline gear coupling had longitudinally cracked and arrested at the termination of the spline gear teeth. The spline gear teeth also exhibited wear and deformation.
A new spline coupling method detects fault propagation in hollow cylindrical splined shafts. A spline coupling is fabricated using an AE method with the spline section unrolled into a metal plate of the same thickness as the cylinder wall. In addition, the spline coupling is misaligned, which puts significant concentration on the spline teeth. This further accelerates the rate of fretting fatigue and wear.
A spline joint should be lubricated after 25 hours of operation. Frequent lubrication can increase maintenance costs and cause downtime. Moreover, the lubricant may retain abrasive particles at the interfaces. In some cases, lubricants can even cause misalignment, leading to premature failure. So, the lubrication of a spline coupling is vital in ensuring proper functioning of the shaft.
The design of a spline coupling can be optimized to enhance its wear resistance and reliability. Surface treatments, loads, and rotation affect the friction properties of a spline coupling. In addition, a finite element method was developed to predict wear of a floating spline coupling. This method is feasible and provides a reliable basis for predicting the wear and fatigue life of a spline coupling.
splineshaft

They can be machined using a slotting or shaping machine

Machines can be used to shape splined shafts in a variety of industries. They are useful in many applications, including gearboxes, braking systems, and axles. A slotted shaft can be manipulated in several ways, including hobbling, broaching, and slotting. In addition to shaping, splines are also useful in reducing bar diameter.
When using a slotting or shaping machine, the workpiece is held against a pedestal that has a uniform thickness. The machine is equipped with a stand column and limiting column (Figure 1), each positioned perpendicular to the upper surface of the pedestal. The limiting column axis is located on the same line as the stand column. During the slotting or shaping process, the tool is fed in and out until the desired space is achieved.
One process involves cutting splines into a shaft. Straddle milling, spline shaping, and spline cutting are 2 common processes used to create splined shafts. Straddle milling involves a fixed indexing fixture that holds the shaft steady, while rotating milling cutters cut the groove in the length of the shaft. Several passes are required to ensure uniformity throughout the spline.
Splines are a type of gear. The ridges or teeth on the drive shaft mesh with grooves in the mating piece. A splined shaft allows the transmission of torque to a mate piece while maximizing the power transfer. Splines are used in heavy vehicles, construction, agriculture, and massive earthmoving machinery. Splines are used in virtually every type of rotary motion, from axles to transmission systems. They also offer better fatigue life and reliability.
Slotting or shaping machines can also be used to shape splined shafts. Slotting machines are often used to machine splined shafts, because it is easier to make them with these machines. Using a slotting or shaping machine can result in splined shafts of different sizes. It is important to follow a set of spline standards to ensure your parts are manufactured to the highest standards.
A milling machine is another option for producing splined shafts. A spline shaft can be set up between 2 centers in an indexing fixture. Two side milling cutters are mounted on an arbor and a spacer and shims are inserted between them. The arbor and cutters are then mounted to a milling machine spindle. To make sure the cutters center themselves over the splined shaft, an adjustment must be made to the spindle of the machine.
The machining process is very different for internal and external splines. External splines can be broached, shaped, milled, or hobbed, while internal splines cannot. These machines use hard alloy, but they are not as good for internal splines. A machine with a slotting mechanism is necessary for these operations.

China high quality High Precision Motor Extension Shaft as Per The Drawing Parts for Water Pumps     with Great qualityChina high quality High Precision Motor Extension Shaft as Per The Drawing Parts for Water Pumps     with Great quality

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What is a driveshaft and how a lot does it expense to exchange one particular?

Your car is created up of a lot of transferring areas. Being aware of each element is essential due to the fact a broken driveshaft can severely harm other parts of the vehicle. You could not know how essential your driveshaft is, but it truly is critical to know if you want to repair your auto. In this article, we are going to discuss what a driveshaft is, what its signs and symptoms are, and how a lot it costs to change a driveshaft.
air-compressor

Mend broken driveshafts

A ruined driveshaft does not enable you to flip the wheels freely. It also exposes your car to greater mend costs thanks to ruined driveshafts. If the travel shaft breaks even though the car is in movement, it may possibly lead to a crash. Also, it can considerably have an effect on the performance of the car. If you do not correct the dilemma right absent, you could danger much more high-priced repairs. If you suspect that the generate shaft is damaged, do the pursuing.
Very first, make sure the push shaft is safeguarded from dust, dampness, and dust. A correct driveshaft go over will avoid grease from accumulating in the driveshaft, lowering the possibility of even more injury. The grease will also cushion the metallic-to-metallic contact in the continuous velocity joints. For instance, hitting a delicate materials is greater than hitting a metal wall. A destroyed prop shaft can not only result in challenging cornering, but it can also cause the automobile to vibrate, which can more injury the rest of the drivetrain.
If the driveshaft is destroyed, you can choose to fix it by yourself or take it to a mechanic. Usually, driveshaft repairs expense all around $two hundred to $300. Elements and labor might vary based on your automobile type and sort of restore. These parts can expense up to $600. Even so, if you will not have a mechanical qualifications, it’s greater to go away it to a expert.
If you observe that one particular of the two drive shafts is worn, it really is time to restore it. Worn bushings and bearings can result in the generate shaft to vibrate unnecessarily, creating it to crack and trigger even more hurt. You can also examine the middle bearing if there is any play in the bearing. If these signs and symptoms happen, it is best to take your automobile to a mechanic as shortly as attainable.
air-compressor

Discover about U-joints

While most automobiles have at the very least a single variety of U-joint, there are other varieties obtainable. CV joints (also identified as hot rod joints) are utilised in a range of apps. The slight axis is shorter than the main axis on which the U-joint is situated. In both instances, the U-joints are lubricated at the factory. During servicing, the travel shaft slip joint need to be lubricated.
There are two primary designs of U-joints, including cast and push suit. They are usually held in area by C-clamps. Some of these U-joints have knurls or grooves. When choosing the correct fitting, be confident to measure the complete fitting. To make sure you get the right dimensions, you can use the measurement chart or check out the guide for your distinct product.
In addition to lubrication, the situation of the U-joint need to be checked routinely. Lubricate them frequently to steer clear of premature failure. If you hear a clicking audio when shifting gears, the u-joint room might be misaligned. In this situation, the bearing may want to be serviced. If there is inadequate grease in the bearings, the common joint might want to be replaced.
U-joint is an critical portion of the automobile transmission shaft. Without having them, your auto would have no wheeled suspension. Without them, your automobile will have a rickety entrance conclude and a wobbly rear end. Due to the fact automobiles cannot push on ultra-flat surfaces, they require adaptable driveshafts. The U-joint compensates for this by making it possible for it to shift up and down with the suspension.
A suitable inspection will decide if your u-joints are free or worn. It should be straightforward to pull them out. Make sure not to pull them all the way out. Also, the bearing caps must not transfer. Any symptoms of roughness or wear would indicate a want for a new UJ. Also, it is important to notice that worn UJs are not able to be fixed.

Signs and symptoms of Driveshaft Failure

1 of the most typical issues linked with a faulty driveshaft is trouble turning the wheels. This severely boundaries your all round control over the motor vehicle. Thankfully, there are many signs that could indicate that your driveshaft is failing. You need to get immediate measures to determine the cause of the difficulty. A single of the most widespread leads to of driveshaft failure is a weak or faulty reverse equipment. Other typical brings about of driveshaft injury consist of driving too tough, obtaining stuck in reverse gear and differential lock.
An additional signal of a failed driveshaft is unusual sound although driving. These noises are typically the consequence of use on the bushings and bearings that help the travel shaft. They can also cause your auto to screech or scratch when switching from push to idle. Depending on the velocity, the noise may possibly be accompanied by vibration. When this takes place, it truly is time to send your automobile in for a driveshaft replacement.
One particular of the most widespread signs and symptoms of driveshaft failure is visible jitter when accelerating. This could be a indication of a free U-joint or worn centre bearing. You need to extensively inspect your automobile to establish the result in of these appears and corresponding signs. A qualified mechanic can assist you decide the lead to of the sounds. A broken propshaft can seriously restrict the drivability of the automobile.
Normal inspection of the drive shaft can avert severe harm. Based on the damage, you can change the driveshaft for wherever from $five hundred to $1,000. Dependent on the severity of the damage and the amount of restore, the expense will rely on the amount of areas that require to be changed. Do not travel with a negative driveshaft as it can result in a serious crash. There are several ways to keep away from this dilemma fully.
The first symptom to look for is a worn U-joint. If the U-joint arrives loose or moves way too much when making an attempt to flip the steering wheel, the driveshaft is defective. If you see seen rust on the bearing cap seals, you can consider your car to a mechanic for a comprehensive inspection. A worn u-joint can also show a difficulty with the transmission.
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The price of changing the generate shaft

Based on your state and provider heart, a driveshaft restore can cost as minor as $three hundred or as large as $2,000, based on the particulars of your auto. Labor charges are generally around $70. Rates for the elements by themselves range from $400 to $600. Labor costs also range by model and automobile make. In the long run, the determination to repair or substitute the driveshaft will rely on whether or not you want a swift auto mend or a entire automobile fix.
Some cars have two different driveshafts. A single goes to the front and the other goes to the back. If your car has 4 wheel push, you will have two. If you are replacing the axles of an all-wheel-travel car, you’ll want a unique element for each and every axle. Picking the wrong one can result in more high-priced repairs. Ahead of you start off searching, you should know precisely how considerably it will expense.
Relying on the kind of vehicle you personal, a driveshaft alternative will price amongst PS250 and PS500. Luxurious cars can value as significantly as PS400. Even so, for security and the overall functionality of the auto, replacing the driveshaft might be a essential mend. The price of replacing a driveshaft depends on how lengthy your automobile has been on the street and how a lot use and tear it has skilled. There are some signs and symptoms that show a faulty travel shaft and you should consider quick action.
Repairs can be expensive, so it is ideal to employ the service of a mechanic with experience in the discipline. You will be spending hundreds of pounds a thirty day period, but you’ll have peace of thoughts realizing the job will be carried out correct. Don’t forget that you may possibly want to ask a buddy or family member to assist you. Based on the make and product of your car, changing the driveshaft is far more pricey than changing the components and undertaking it by yourself.
If you suspect that your push shaft is ruined, be positive to fix it as quickly as feasible. It is not a good idea to generate a auto with irregular vibration and sound for a long time. Thankfully, there are some swift ways to fix the issue and stay away from pricey repairs afterwards. If you’ve got discovered the indicators above, it truly is value receiving the task done. There are many symptoms that your driveshaft might want provider, like deficiency of electrical power or trouble moving the automobile.

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China wholesaler Factory Wolesales Auto Parts Transmission Shaft Flexible Drive Shaft Guibo 1J0 521 127 Flex Coupling for VW wholesaler

Guarantee: 3 a long time
Relevant Industries: Equipment Fix Retailers, Automobile Elements Stores
Customized help: OEM, ODM
Construction: Disc
Versatile or Rigid: Flexible
Common or Nonstandard: Common
Substance: Rubber
Solution title: Flexible Couplings Disc
Variety: Adaptable Coupling
MOQ: 50PCS
Delivery Time: 7-30Days
Packaging Information: Carton
Port: HangZhou/ZheJiang

merchandise
worth

OE NO.
1J0 521 127

Suitable Vehicle
VW

Substance
Rubber

MOQ
50Pcs

Warranty
36Mouths

Supply Time
7-10days

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How to Identify a Faulty Generate Shaft

The most common problems connected with automotive driveshafts incorporate clicking and rubbing noises. Even though driving, the noise from the driver’s seat is usually noticeable. An experienced vehicle mechanic can effortlessly discover no matter whether the sound is coming from equally sides or from a single aspect. If you notice any of these indications, it’s time to send out your automobile in for a proper analysis. Here is a information to identifying if your car’s driveshaft is faulty:
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Symptoms of Driveshaft Failure

If you’re getting trouble turning your vehicle, it is time to verify your vehicle’s driveshaft. A negative driveshaft can limit the total management of your vehicle, and you need to correct it as shortly as feasible to avoid further issues. Other signs and symptoms of a propshaft failure contain unusual noises from underneath the automobile and trouble shifting gears. Squeaking from below the vehicle is an additional sign of a defective driveshaft.
If your driveshaft fails, your car will end. Despite the fact that the motor will even now operate, the wheels will not flip. You might hear strange noises from below the car, but this is a unusual symptom of a propshaft failure. Nonetheless, you will have loads of time to resolve the problem. If you don’t hear any sound, the problem is not affecting your vehicle’s potential to go.
The most evident indications of a driveshaft failure are boring sounds, squeaks or vibrations. If the push shaft is unbalanced, it is most likely to injury the transmission. It will require a trailer to take away it from your car. Apart from that, it can also impact your car’s functionality and demand repairs. So if you hear these indications in your auto, be confident to have it checked by a mechanic proper absent.

Push shaft assembly

When designing a propshaft, the style need to be primarily based on the torque necessary to generate the vehicle. When this torque is also high, it can result in irreversible failure of the drive shaft. As a result, a good travel shaft design should have a long provider lifestyle. Here are some tips to help you design and style a great driveshaft. Some of the main elements of the driveshaft are detailed beneath.
Snap Ring: The snap ring is a detachable component that secures the bearing cup assembly in the yoke cross hole. It also has a groove for locating the snap ring. Spline: A spline is a patented tubular machined element with a sequence of ridges that fit into the grooves of the mating piece. The bearing cup assembly is composed of a shaft and conclude fittings.
U-joint: U-joint is needed because of to the angular displacement amongst the T-formed housing and the pinion. This angle is particularly massive in lifted 4x4s. The layout of the U-joint have to promise a constant rotational speed. Suitable driveshaft layout have to account for the distinction in angular velocity in between the shafts. The T-bracket and output shaft are connected to the bearing caps at equally ends.
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U-joint

Your car has a established of U-joints on the driveshaft. If your vehicle demands to be replaced, you can do it oneself. You will want a hammer, ratchet and socket. In order to remove the U-joint, you must first take away the bearing cup. In some circumstances you will want to use a hammer to take away the bearing cup, you must be mindful as you will not want to hurt the drive shaft. If you can not remove the bearing cup, you can also use a vise to press it out.
There are two kinds of U-joints. 1 is held by a yoke and the other is held by a c-clamp. A entire ring is safer and best for vehicles that are frequently utilized off-highway. In some circumstances, a total circle can be used to restore a c-clamp u-joint.
In addition to too much torque, extreme loads and inappropriate lubrication are common leads to of U-joint failure. The U-joint on the driveshaft can also be destroyed if the engine is modified. If you are driving a automobile with a greatly modified motor, it is not adequate to change the OE U-joint. In this situation, it is crucial to take the time to properly lubricate these factors as required to maintain them purposeful.

tube yoke

QU40866 Tube Yoke is a frequent replacement for damaged or ruined driveshaft tubes. They are desirably created of a metallic material, this sort of as an aluminum alloy, and incorporate a hollow part with a lug construction at 1 conclude. Tube yokes can be made using a range of strategies, including casting and forging. A common technique entails drawing reliable aspects and machining them into the last condition. The ensuing factors are considerably less expensive to produce, specially when compared to other varieties.
The tube fork has a connection stage to the driveshaft tube. The lug construction gives attachment details for the gimbal. Generally, the driveshaft tube is 5 inches in diameter and the lug framework is 4 inches in diameter. The lug structure also serves as a mounting position for the generate shaft. After set up, Tube Yoke is effortless to maintain. There are two sorts of lug structures: a single is solid tube yoke and the other is welded.
Weighty-duty series push shafts use bearing plates to safe the yoke to the U-joint. All other proportions are secured with exterior snap rings. Yokes are generally machined to acknowledge U-bolts. For some applications, grease fittings are utilised. This attachment is far more appropriate for off-road cars and functionality autos.
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conclude yoke

The conclude yoke of the generate shaft is an integral component of the generate train. Choosing a substantial-high quality stop yoke will help make certain prolonged-phrase operation and avoid premature failure. Pat’s Driveline delivers a comprehensive line of automotive finish yokes for electricity consider-offs, differentials and auxiliary equipment. They can also measure your existing areas and give you with higher high quality replacements.
A U-bolt is an industrial fastener with threaded legs. When employed on a driveshaft, it supplies greater security in unstable terrain. You can purchase a U-bolt kit to safe the pinion provider to the push shaft. U-bolts also come with lock washers and nuts. Performance automobiles and off-road autos typically use this variety of attachment. But ahead of you set up it, you have to make positive the yoke is machined to accept it.
Stop yokes can be made of aluminum or steel and are designed to offer power. It also delivers particular bolt variations for different purposes. CZPT’s drivetrain is also stocked with a total line of automotive flange yokes. The company also produces custom flanged yokes for many common makes. Considering that the firm has a extensive line of substitution flange yokes, it can assist you remodel your drivetrain from non-serviceable to serviceable.

bushing

The initial action in repairing or changing an automotive driveshaft is to change worn or broken bushings. These bushings are positioned inside the generate shaft to give a clean, safe journey. The shaft rotates in a rubber sleeve. If a bushing needs to be changed, you need to very first check the guide for tips. Some of these parts might also need to have to be replaced, these kinds of as the clutch or swingarm.

China wholesaler Factory Wolesales Auto Parts Transmission Shaft Flexible Drive Shaft Guibo 1J0 521 127 Flex Coupling for VW  wholesaler China wholesaler Factory Wolesales Auto Parts Transmission Shaft Flexible Drive Shaft Guibo 1J0 521 127 Flex Coupling for VW  wholesaler